Why choose our design and manufacturing services?
- Comprehensive approach: We deliver special-purpose machines “turnkey”—from the initial sketch to commissioning.
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Modern 3D technologies: We use top-tier CAD software for precise modelling and simulations.
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Flexible solutions: We design robust steel structures as well as lightweight aluminium systems.
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Standards compliance: All equipment is delivered with the required technical documentation and CE certification.
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Ergonomics optimisation: Emphasis on operator safety and comfort when designing workstations.
Our specialisations in mechanical engineering manufacturing
01
3D Machine Design and Development
- Special-purpose machines: Development of custom automated and semi-automated equipment.
- Material handling equipment: Design of conveyors, manipulators, and loading systems.
- Strength analyses and simulations: Verification of functionality and structural safety before manufacturing.
- Reverse engineering: Creating documentation for existing equipment and modernising it.
02
Equipment Manufacturing and Assembly
- Precision mechanical manufacturing: Part machining, welding, and surface finishing.
- Mechanical assembly: Professional assembly of subassemblies and final units.
- Electrical assembly and pneumatics: Installation of sensors, valves, control cabinets, and cabling directly on the machine.
- Commissioning and testing: Functional testing of mechanical assemblies before shipment.
03
Support Structures for Automation
- Robotic cells: Design and manufacturing of fencing, bases, and frames for robots.
- Assembly tables and workstations: Ergonomic stations made from aluminium profiles or welded tables.
- Technology platforms: Access walkways, stairs, and supporting structures for technologies.
- Brackets and fixtures: Manufacturing of clamping fixtures (jigs & fixtures) for production and quality control.
- Transport and handling carts: Manufacturing of transport and handling carts for moving parts and materials
Mechanical Engineering Project Delivery Process
1. Analysis and concept
We define the technical requirements, cycle time, and space constraints. We prepare an initial 3D concept.
2. Detailed 3D design (Design)
We create a complete digital model of the machine, including component selection (drives, pneumatics, sensors).
3. Manufacturing and assembly
We arrange the production of parts and then assemble the mechanical and electrical sections at our premises.
4. Testing and acceptance
We carry out internal functionality and safety tests. The customer approves the equipment before installation.
5. Installation and documentation
We install the machine at your site, train your staff, and hand over complete documentation, including the Declaration of Conformity (CE).
Benefits of our design solutions
- Independence from off-the-shelf solutions: A machine precisely tailored to your process requirements.
- High durability and reliability: We use proven components and robust materials.
- Fast return on investment: Increased production efficiency and reduced scrap rate.
- Easy maintenance: Modular design enabling easy servicing and part replacement.
- Safety: Full compliance with current machinery directives.
References
Programming and Commissioning
– Bumper conveyor at the Stellantis plant
Optimization and Troubleshooting of Dedicated Machines
for component production for JLR at the IAC Slovakia plant.
Robot replacement on the pressing line at the Stellantis plant
– Cycle acceleration to increase the number of manufactured parts
Optimization of a carousel machine at the ZF plant
– Software modifications after adding the right side to each station
Programming and integration into an existing line at the ZF plant
– Conveyor for pressing and inspection during shock absorber production
Startup and Commissioning
of a conveyor system at the JLR plant in Nitra
Programming and Commissioning of an assembly line
for component assembly in a dust-free environment for SAGW, based in Shanghai, China
Replacement of frequency converters for controlling
the elevator system at the Stellantis Trnava plant
Programming and Commissioning
of a hydraulic press for forming tubes for shock absorber production at the ZF Šahy plant
